With the increasing use of feed pellet machine, high-efficiency pellet making machine can ensure a dominant position in production and increase profits. So it is important to learn how to improve the production efficiency of the feed pellet machine. Zhengzhou Fusmar Machinery is a professional feed pellet mill manufacturer, this article will introduce how to improve the production efficiency of feed pellet machine in detail.
How To Improve The Production Efficiency Of The Machine
How to improve the production efficiency of the feed pellet machine, in order to further increase the production efficiency of feed pellets. It is necessary to find the reason from the source and to better use the feed pellet machine equipment. So that the output can further improve. The factors affecting the yield of feed pellet machine are as follows:
Choosing A Suitable Feed Pellet Mill
- Appropriate pre-treatment of materials and improvement optimization of processing equipment can effectively improve the productivity of feed pelletizer.
- Evenly feeding can make the pelletizationof the pellet makingmachine smoother and keep the machine running at high speed. You can purchase a feeder when you buy the machine, which is convenient and labor-saving.
- Choose the appropriate template mold, some users use the aperture is too small, often there is a phenomenon of low yield or even no discharge. When purchasing the pellet machine, according to the purpose of use, carefully ask the sales staff should equip with an aperture template.
- Keep the feed pellet machine clean. Users often do not pay attention to keep the feed pelletmachine clean during use, which speeds up the life of the pellet making machine. So pay attention to keep the machine clean.
- Regularly keep the granules lubricated, regularly add butter and add lubricant. Regular cleaning of the template, generally with butter to improve the efficiency of the machine.
Ring Die Factors Of Feed Pellet Machine
The opening ratio of the ring mold surface directly affects the production efficiency of the feed pellet machine. Theoretically, the larger the opening ratio of the surface of the ring mold, the higher the productivity of the feed pellet machine, but the size of the opening ratio also directly affects the ease of machining and the strength of the ring mold.
Therefore, in the case of ensuring that the ring mold has sufficient strength and easy processing, the opening ratio of the ring mold increased as much as possible. The ratio of the die hole depth to the hole diameter of the ring die has a great influence on the quality and efficiency of the pelletization, and when the aspect ratio is increased, the productivity is lowered. The overall quenching of the pellet making machine does not reduce the smoothness of the ring die hole, which is essential for ensuring the production efficiency of the feed pellet machine.
There is no strict positive-to-reverse relationship between the productivity of the feed pellet machine and the rotational speed of the ring mold. The optimum rotational speed range of the ring mold corresponds to the highest productivity.
Roller Factor Of The Feed Pellet Machine
- The pressure roller shell is worn and needs to replace in time.
- The new pressure roller and the old ring mold will cause low output. The new ring mold should equip with a new pressure roller shell for pelletizationso that the overall contact gap between the pressure roller and the ring mold is uniform, and the purpose of uniform wear achieved. The wear of the blade affected the conditioner, which affects the quenching and tempering. The mixing effect of the material and the absorption of steam are poor. The material of the conditioner not softened, which affects the particle powdering rate and output.
- Adjust the gap between the template and the pressure roller. Appropriate pressure can make the aging degree of the pelletsand the compactness achieve a good effect. The feed pelletshave a pressure regulating screws, and the pressure screws on both sides adjusted and balanced.
- Feed pellet machine using large-diameter ring die and pressure roller can increase productivity because the diameter of the pressure roller directly affects the material intake angle when the pellet is pressed. The structural parameters of the ring die and the pressure roller have a great influence on the production efficiency of the feed pellet machine. The ratio of the number of pressure rollers to the diameter of the die roller has a mutually restricting relationship. Therefore, the increase in the number of pressure rollers does not necessarily effectively improve production efficiency.
- The roll gap also affects the production efficiency of the feed pellet machine. When the roll gap is too large, the material slips and the productivity decreases. When the gap is too small, the extrusion temperatureincreasedthe powder temperature, and the water evaporates faster. The dry junction blocks the die hole and the productivity also lowered.
With the increasing use of this machine, the high-efficiency feed pellet machine can ensure a dominant position in production and increase profits. So it is important to learn how to improve the production efficiency of the feed pellet machine.
As a professional feed pellet machinery manufacture, in order to meet the requirements of customers, we not only provide a single machine but also provide a complete feed pellet production line.